Transformer Rectifiers
(TR)

Corrosion Electronics offers a wide range of
transformer rectifiers to suit a variety
of cathodic protection (CP) applications. Whether
its battery powered or AC powered and operating at
millamps or hundreds of amps, Corrosion Electronics can help
you with your transformer rectifier design and provide you with
a product suitably tailored to your
needs.
Lets start with
the cabinet ...
Transformer
rectifiers can come in a variety of different cabinet sizes,
many of the TR's that we build are assembled into off-the-shelf
type cabinets. Using these off-the-shelf type cabinets can have
a dramatic impact on lowering the cost of building a
transformer rectifier (designing customised cabinets can be
time consuming and costly to manufacture by
comparison).
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All
of our transformer rectifier cabinets
used can either be wall mounted, mounted
onto a plinth or even pole mounted if
necessary.
The
picture to the left is an example
transformer rectifier built by Corrosion
Electronics using an off-the-shelf 316
stainless steel cabinet featuring an IP66
rating, padlockable swing handle,
rainhood and a custom made galvanised
floor stand.
All
cabinets are available in either
powdercoated mild steel, powdercoated
aluminium or 316 stainless steel. If you
require your TR to be in a particular
colour - it can also be
arranged.
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Corrosion
Electronics is well accustomed to handling
transformer rectifier designs that involve customised cabinets.
Providing customised cabinets can become necessary
when concerned with large scale TR designs or satisfying
installation needs.
Choosing a
method of control ...
Transformer
rectifiers essentially convert incoming AC power into a DC
output. This can be acheived using different means. Below you
will find information on a few of the control methods that can
be used in transformer rectifiers and how they can
differ.
1) Manual
Control
Manual
control is a very simple control method which primarily refers
to the using of a variable autotransformer (variac) and/or a
tapped transformer to produce a variable constant voltage DC
supply on the output.
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The
controls for operating the transformer
rectifier will typically consist of a
single dial which can be turned clockwise
or anticlockwise to increase or decrease
the DC output.
The
photo shown on the right is of a small 5A
/ 20V manually controlled TR manufactured
for a cathodic protection
system.
(Note
the dial as the only form of output
adjustment)
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The main
limitation with using this form of
control is that
the output is essentially only "Constant Voltage" which
can vary significantly depending on the output load. It
is not possible to provide constant current or constant
potential control.
For more information on manual control
- please click here.
2) Phase
Angle Control
Corrosion
Electronics is able to offer Phase Angle Control in
almost every application apart from solar output
regulation. This mode of control has proven to be a
very rugged and reliable means of producing a DC output
voltage.
Whether your needing a single output
Transformer Rectifier or even a multiple output
Transformer Rectifier - Phase Angle Control can be
adapted to
suit.
FEATURES:
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Milliamps to thousands of
amps output current |
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Constant Volts/Amps/Ref
Potential |
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Rugged electronic control
(High voltage rated
devices) |
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Relatively easy to protect
from lightning transients |
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Single and 3 phase power
input |
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Soft start on power-up or
after interruption |
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Output "Power Good"
Indication |
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Optional "Interrupt Freeze"
to promote smooth transistion
from |
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OFF to ON - suits DCVG
surveys on pieplines |
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Optional
remote control |
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Thanks to the
introduction of our DCR3P module,
Corrosion Electronics is able to provide
a TR that incorporates Phase Angle
Control and a modular design
approach.
With the DCR3P module,
most of the DC rectifier components are
mounted onto a metal chassis which is
affixed to the rear panel of the TR. A
ribbon cable connects the DCR3P module to
the PC42 user control interface situated
on the front panel of the
TR.
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DCR3P
Module mounted
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on rear
panel
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For more information on the DCR3P module and
the PC42 interface please click here.
3) Switched Mode Control
(SMPS)
Switched mode power supplies are commonly
used throughout the world today and offer distinct advantages
over any other method of
control.
Some of these advantages
are:
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High operating efficiency
(>80%) |
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Low heat
dissipation |
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Very low AC ripple on the
DC output |
The high efficiency of SMPS controllers make
them ideally suited to installations using battery power as an
input.
The switched mode controllers currently
offered by corrosion electronics are available in either a
common positive or common negative configurations and can
output anything up to 30V / 10A.
For more information on the switched mode
control options that we offer - click here.
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